Quality Transmission is the largest North American supplier of off-the-shelf metric gearing. KHK Stock Gears are proudly produced by Kohara Gear Industry of Saitama Japan and stocked in North America by Quality Transmission Components



Specifications
Catalog No. KWGDL KWGDLS AGDL
Precision grade KHK W 001 grade 1 KHK W 001 grade 1 KHK W 002 grade 1
Reference section
of gear
Axial Axial Rotating plane
Gear teeth JIS 3 type Standard full depth JIS 3 type Standard full depth Standard full depth
Normal pressure angle 1730' 1730' 1730'
Material SCM440 (Alloy steel) SCM440 (Alloy steel) ABC2 (Aluminum bronz)
Heat treatment Teeth induction hardened
after normalizing
Teeth induction hardened
after normalizing
-
Surface hardness HRC5055 HRC5055 -
Surface treatment - Black oxide except
ground surfaces
-
Surface finish Ground Ground Cut
Datum reference surface
for teeth cutting and grinding
Bore Shaft (ground portion) Bore

W4

W6

H1 HB

Module 2.5 Duplex Worms

Catalog No. Nominal axial
module
Number of
start
Hand of
thread
Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length Position of
reference tooth
Max.allowable
shift
Duplex module Shape Weight
(kgf)
Catalog No.
LH7 M N O P Q R S V max. ma/mb
KWGDL2.5-R1
[ DXF| DWG | 3D CAD]
2.5 1 R 18 30 37 42 48 17 65 29 10 2.475/2.525 W4 0.37 KWGDL2.5-R1
Nominal Lead Angle 352'

Module 2.5 Duplex Worm Shafts

Catalog No. Nominal axial
module
Number of
start
Hand of
thread
Total length Shaft length (L) Neck length (L) Face width Neck length (R) Shaft length (R) Pitch dia. Outside dia. Neck dia. Shaft dia. Position of
reference tooth
Max.allowable
shift
Duplex module Shape Weight
(kgf)
Catalog No.
J K L M N O P Q R S T V max. ma/mb
KWGDLS2.5-R1
[ DXF| DWG | 3D CAD]
2.5 1 R 260 85 16 48 26 85 37 42 30 36 29 10 2.475/2.525 W6 2.1 KWGDLS2.5-R1
NOTE: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

Module 2.5 Duplex Worm Gears

Catalog No. Nominal axial
module
Reduction
ratio
No. of
teeth
Number of
start
Hand of
thread
Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Web
thickness
Web O.D Mounting
distance
Duplex module Shape Allowable
torque (kgfm)
Allowable
torque (Nm)
Weight
(kgf)
Catalog No.
AH7 B C D D' E F G H I J ma/mb Surface
durability
Surface
durability
AGDL2.5-20R1
[ DXF| DWG | 3D CAD]
AGDL2.5-30R1
[ DXF| DWG | 3D CAD]
AGDL2.5-36R1
[ DXF| DWG | 3D CAD]
AGDL2.5-40R1
[ DXF| DWG | 3D CAD]
AGDL2.5-50R1
[ DXF| DWG | 3D CAD]
AGDL2.5-60R1
[ DXF| DWG | 3D CAD]
2.5

2.5

2.5

2.5

2.5

2.5
1/20

1/30

1/36

1/40

1/50

1/60
20

30

36

40

50

60
1

1

1

1

1

1
R

R

R

R

R

R
15

15

15

15

15

15
40

40

45

45

60

80
50

75

90

100

125

150
55

80

95

105

130

155
57.5

82.5

97.5

107.5

132.5

157.5
22

22

22

22

22

22
15

15

15

15

15

15
37

37

37

37

37

37
-

10

10

10

12

12
-

63

75

86

108

133
43.5

56

63.5

68.5

81

93.5
2.475/2.525

2.475/2.525

2.475/2.525

2.475/2.525

2.475/2.525

2.475/2.525
H1

H1

H1

HB

HB

HB
2.05

4.54

6.5

7.98

12.25

17.31
20.14

44.51

63.76

78.26

120.1

169.8
0.5

0.77

1.07

1.24

2.09

3.11
AGDL2.5-20R1

AGDL2.5-30R1

AGDL2.5-36R1

AGDL2.5-40R1

AGDL2.5-50R1

AGDL2.5-60R1
CAUTION: Duplex worms and worm gears must be mated in a predetermined orientation. Please see the beginning of this section for details.
CAUTION: When duplex worms and worm gears are set at the reference tooth line, the backlash is zero.
CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.
NOTE: If the worm and worm wheel are assembled to the standard center distance, it is designated to have a near zero backlash (+/-0.03).
NOTE: When the center distance is moved so as to reduce the backlash, V max is the maximum amount that you may shift without causing problems with gear mesh. It is not the recommended adjustment value.
NOTE: Allowable torques shown in the table are the calculated values according to JGMA Standards 405-01 when the worm is rotating at 600 rpm. The table below shows the allowable worm gear torques at selected worm speeds.

AGDL2.5 Allowable Worm Gear Torques(kgfm)

Catalog No. Worms rpm
30
100
300
600
900
1200
1800
AGDL2.5-20R1
AGDL2.5-30R1
AGDL2.5-36R1
AGDL2.5-40R1
AGDL2.5-50R1
AGDL2.5-60R1
3.88
8.21
11.55
14.05
21.23
29.71
3.20
6.84
9.64
11.73
17.74
24.95
2.50
5.42
7.70
9.42
14.37
20.23
2.05
4.54
6.50
7.98
12.25
17.31
1.79
3.98
5.71
7.01
10.84
15.48
1.64
3.61
5.20
6.39
9.92
14.12
1.40
3.15
4.52
5.55
8.60
12.31

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